I am launching openpaperwallet.com, an open source site (and github repository) for coordinating a design, open and free graphics, instructions, software etc. All dedicated to the open paper wallet.
If you want to help, please join the effort!
Very nice. *joining*
I will be "forking" that into a commercial bulk operation, my first print run is about 10,000 notes, of three designs, to bring the cost down and afford high quality offset, emboss, microperf die and good paper.
I have the same plans, in smaller series (if only to bring prices down for my vending machine). However, I am not sure yet If things like embossing wouldn't make the product to expensive (on the other hand, we do adress 2 slightly different 'markets'. For a secure offline storage even 10 per wallet would be cheaper than a bank account, but at this price I would not use it to convert 3 into BTC for newcomers
)
I am interested in the opinion of the general public/userbase: what would be a good 'target price' for a sheet of 3 or 4 wallets, printed in very good quality). Because the world of printing is so diverse, I like to approach these project from this side, because otherwise they are just too many options to choose from. Also I am just curious what kind of quality you can get for roughly the same price in the US vs. printing in Europe
The website itself will also be open source. I'm looking for CSS3/HTML5 designers to help me make a barebones multi-platform site that can be easily hosted on a variety of cloud and hosting providers.
I can certainly start that, would have to do it for myself anyhow. Synergy!
But, what do you mean by multi-platform? Just that it 'runs' on different hosting providers? If yes: no problem, static HTML will do that

we could use github for dev and hosting as long as there is no reason to change that.