Nice job.   Love the gallery especially the smoked hardware.  Most of all I really appreciate whoever took the time to write the troubleshooting page.  There's a level of detail there that is superb.

"Much, much more. 100+ USD just for one bare PCB to be made"    Not so sure about this.  I can get 10 PCBs for $99 from http://imall.iteadstudio.com/open-pcb/pcb-prototyping/im120418009.html (yes, I've used them a lot, they make nice boards).

Just had to embed this image here - "Pushed beyond limit (taken by Kano)"