From a typical tapeout... how many weeks to chips to a prototype board?
In the bitcoin realm, there is no difference between a working prototype and a shipping product.
BFL claims the hot lot takes 25 days, and that sounds about right for the asics themselves. Packaging, testing, binning, assembly etc if done right with a proper supply chain in place should only add a few days to that. KnC did it in less than a week, so its not impossible, but with BFL who knows.
They are not KnC that is for sure.