So, any ideas how to improve this design? Bigger heatsinks? Additional lamination on the boards?
Moar boards. For easier replacement of single failed chips. So you don't have to accept beeing 2 of 6 in a defunct state because 4 still left running. There are 12 inside, the material costs for placing them on 6 Hash boards instead of merely 2 are negligible.
The older designs had been the better ones. Except installation layouts, sometimes (depicted) (not mine)
