I'm not sure how much power. I think I've read somewhere when Overclock the 5850 draws around 200 W. But recently I read you could run 4 of them off a 850 W. I'm not sure how much does the MOBO+CPU draws either. So I'm going with 1000W~1200W if 5x5850.
You don't need xFire to mine. Specify different miners to each GPU just like you said.
And with regards to the casing I think it'll be better to just go with no casing if you're intending to go 5xGPU since heat is going to be a real problem. Take a look at the "Show off your mining rigs" thread somewhere, you'll get an idea about casing, placement and etc.
I took the liberty to link to (see in quote) newegg to give a rough estimate of the prices, your insurance and additional investments
1000W PSU - $195 + $80 + $270 + $160 + $12 + RAM for your gaming rig = $717 + RAM
1200W PSU - + $120 = $837 + RAM
Balance from insurance should be close to $800~$1000, enough to get 4~5 GPU example (2x
6970+2x
5850)-(2x320)+(2x150)=$960
All these are just from ur insurance. You'd still need to buy a
Sempron 140 ($38) for your mining rig, a
2/4 GB Thumbdrive ($6)(Linux) +
MOBO for your gaming rig +
PSU ($70) for your gaming rig [optional + HDD + OS if you need] (If you got more than 6 GPU then get PCIe extender
(PSU and MOBO assume 2x6970 xFire, 4 RAM slots for option and Cheapest Investment
since if anything fails you could swap the GD70 for ur gaming rig)
This config gives you
1 Dedicated Mining Rig @ 4x5850 = 1.3~1.4 Ghash/s
1 Gaming/Dedicated Rig @ 2x6970 = 800 Mhash/s
Total = 2.1~2.2 Ghash/s
Insurance Cover $1,800
Additional Investment ($38+$6+$70[+HDD+OS]) = $114
This should be all you need. Just tweak a little to your liking. I forgot US still sells 1GB RAM and changed the 2GB to 1GB. Remember the PCIe Extender if you get 5 GPU from ur Insurance
EDIT: I forgot you wanted i7 in that case you can't use GD70 for ur gaming rig. Reconsider some of the config. This is to give you an idea.
Holy crap, thanks for all this help! Here's what I think I'll go with for the insurance then:
(put this up top) ~$1000 (I have a slightly more expensive psu in there, might change that)
I have a couple old hdds laying around, so I'll just use one of those for the OS. I'll have to look around about the casing like you said, but I have the altec 1200 in there just for now. I'll keep the top updated to my build