Quote from: hairysun on October 06, 2017, 03:00:58 AM

Yep, the "Many toothed" blade (Like the Diablo) in a miter saw is the correct answer for a perfect cut. I've installed a hundred shower doors and the threshold piece and header piece (made of aluminum) always need to be cut to fit. Always used a miter saw with a wood blade that has a lot of teeth (finish Blade). Just slow and easy ......

Ok, so will any fine toothed wood saw blade work as well? I might want to try with a cheap fine toothed wood saw blade before spending $60 on the Diablo.

For example, here is a half priced one $30 at Home Depot but it really only says it cuts wood in the description. http://www.homedepot.com/p/Makita-10-in-x-5-8-in-80-Teeth-Micro-Polished-Miter-Saw-Blade-A-93681/203429772

Quote from: philipma1957 on October 06, 2017, 03:12:20 AM

Do you have a dremal tool?
It removes the burrs fast.

Yes I do have a Dremel and did use that for bur cleanup, but those coarse stone type cutting wheels really, really leave a mess. A cleaner initial cuts seems to be the ticket. Plus now that I have discovered the joys of aluminum tubing, I have some other non-mining related projects in mind. That is why I am interested in clean square cuts, as if just for one or two rigs I could tough it out, but for a larger project deburring will take up a lot of time.