You said in the opening comment that "I'd also like to see this thread used for collaboration". This is difficult without feedback on the process. It seemed like you're not considering anyone else than higuys, but it wasn't clear. Especially after you moved the discussion away from the forum to IRC, pretty much everyone else was closed out.
Nothing's stopping you from joining the channel. irc.freenode.com #bitcoin-armory
You also said that the goal is to have a "recipe", but at the end you say the exit criteria was "He gave me a .zip that I downloaded in a fresh install of an OSX virtual machine, double-clicked, and Armory was running.". In that case you should have closed the bounty earlier, or at least indicate that the party was over, because that stage had been reached.
I also told him how to recreate what I did, which is what he meant by recipe. The app was just proof.
I just got here, so I may need to go back and do some reading, but the app does absolutely nothing for me. Double clicking it does nothing, running ~/Downloads/Armory.app/Contents/MacOS/Armory in terminal simply returns... do I need to install something?
I can perfectly understand if not all dependencies could be bundled, but a little error would help me greatly OSX 10.6.8 here.
You shouldn't have to install anything, and afaik all of the dependencies are bundled. Running the Armory executable doesn't even output any errors? That's strange. It seems almost everyone is on 10.8.x, so I'll have to set up a 10.6 and 10.7 VM to test more.